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Florida Hangar Home Gets a New Door

Aviation, Hangar home

Hangar Home with Open Bifold Door

Time for An Upgrade

For JetBlue Airways Captain Scott Alexander, it was time to upgrade his hangar home door.

There were a few requirements. First, it needed to fit on his existing building without taking up any additional headroom. It had to be easy to operate, and it had to protect his Beech Bonanza A36 from the unpredictable Florida weather.

It was a Diamond Door that fit the bill, and travelled all the way to Florida to find its home as a hangar door.

Door Specifications

The door size is standard for many hangar doors – 40 feet wide and 11 feet tall. A pedestrian door allows for quick access into the hangar-garage, while light stone coloured cladding and burnished slate trim create a seamless look.

At first glance, the nondescript door seems like any other bifold door. But sometimes, a door is more than just a door. Beneath this hangar home door, there’s a bifold door with personality.

A Quality Hangar Home Door

Like every Diamond Door, this door utilizes a powerful gearbox and driveline to raise the door. Lift cables rated to a 10x safety factor protect the door and the building, while photoelectric safety sensors protect the plane housed inside.

Strength and Durability

Florida is known for its hurricanes and high winds, and this door was specifically engineered to withstand those forces. This door stands strong with a triple internal truss system to protect from bowing and flexing in the most extreme weather.

Salty ocean air and high humidity are also common in Florida, and this can cause steel frames to quickly rust and deteriorate. Diamond Doors are painted with a high-quality urethane paint to protect the door frames from corrosion.

The strong seal created when the bifold door is closed allows Captain Alexander to air-condition his hangar, protecting the plane from humidity – and providing the perfect place to host friends.

Inside View of the Hangar Home Bifold Door

Convenience and Ingenuity

With a bifold door only 11 feet tall, it required a bit of creative thinking to add a pedestrian door. With no room for a full-sized pedestrian door, Diamond Doors installed a custom door only about five feet high.

To add to the convenience, the hangar home door includes an auto-lock and remote control system.

“The remote control feature is first class,” says Captain Alexander. “If it’s raining when I arrive, I can just open the door from the plane as I taxi up and bring the aircraft under the door to exit without getting wet – just like the jet bridge in the terminal. And every time I use it, the auto close and locking feature happens with a click of a button without having to physically move levers or pins. It’s so easy.”

Due to the size of the bifold door, a reverse auto-lock system was added to the package to allow the pedestrian door. Captain Alexander adds that the staff at Diamond Doors was quick to problem solve. “Any issues that arose, they figured out a way around it,” he says.

Together, the Diamond Doors sales team and Captain Alexander selected cladding and trim colours that closely matched the building colours. This created a cohesive look for the hangar home.

Outside view of the Hangar Home Bifold Door

A Hangar Home for Years to Come

With the long lifespan of a Diamond Door, Captain Alexander can expect to use his hangar home for years. A final thought from him. “[The Diamond Doors sales team] went above and beyond to help build my dream hangar door.”

And from all of us at Diamond Doors – thank you Captain Alexander. You were a pleasure to work with.

We’d love to hear from you. What sort of custom features would you love to see on your bifold door? Leave a comment, or contact us at 866-325-7600 or info@diamonddoors.com.

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5 Things to consider when looking for a hangar door.

Aviation

When you’re ready to start looking for a new door for your new or existing hangar, there are some considerations that will need to be made, whether you’re a pilot or an airport manager.  At Diamond Doors, we have been building hangar doors for over 20 years and between the many conversations we’ve had with other pilots, and our own needs for our hangars, we’ve established the following list for the top 5 considerations taken when looking for new hangar doors.

1: How Safe Is It?

The top consideration in the minds of pilots and managers alike is safety. Recent changes to building codes require photo-electric eyes to ensure nothing is in the path of hangar doors as they close. Limit switches ensure that if something is in the way of the door, hanging over the eyes, that nothing will become seriously damaged from being in the way of a closing hangar door, and the motor includes an electric brake that locks the door in place once it’s stopped. Another safety aspect to consider is the strength of the lifting mechanism. The old style of cable systems can be unsafe if not regularly inspected for wear and rust. The Diamond Door system uses a hybrid cable consisting of a fiber rope core wrapped in a fine cable braid. The Diamond Doors 10-year warranty speaks to the strength and safety built into this system.

2: Will It Withstand Harsh Weather?

A strong door should mean not only is it in service for decades to come, but also that it can protect the entire structure in case of severe weather. When looking for strength in a door, you should be looking for one that won’t sag under it’s own weight; it should be straight and true when it’s opened. The frame itself should be designed and engineered to withstand high winds,  this is especially important in areas prone to tornadoes or hurricanes. The internal truss system of a hangar door should be engineered to withstand 1:50 wind loads. In July of 2018, a Tornado ripped through Plentywood, Montana. At the local airport, two hangars were outfitted with Diamond Doors, and both were still standing after the storm passed! An owner of two hangars, Douglas Johnson, saw the strength in action first hand.

“Diamond Doors are awesome! I have two and both survived the 7-9-18 tornado at KPWD.”

  • Douglas Johnson, Plentywood, MT

3: Can I Install It On My Existing Building?

Hangars come in a variety of shapes and sizes. Generally with new builds, mounting is pretty straight forward. Our standard mounting hardware and anchor system ensure that the doors will mount safely and securely to any building. When it comes to converting an existing building, or using something like a fabric structure, it can be a little more complicated. The most common question we get asked has to do with a structure that is unlikely to support the weight of a bi-fold door. With our steel header and supporting columns any building can receive one of our bi-fold doors.

4: How Fast Does It Open?

When it’s time to go, it’s time to go. One thing that we’ve heard many times is that most hangar doors take too long to open. It’s important when looking at your options to understand the actual opening speed of the door. Some systems will claim “up to” speeds, but do you know what you’re actually getting? At Diamond Doors, we keep it very simple. We offer the fastest standard opening speed at 18/fpm, with upgrades available to bring your opening speed to 40/fpm! Our doors are great, however we know that when you want to get out and fly, the door’s job is to get out of the way!

5: How Much Can I Customize It?

Many base package hangar doors are very well equipped. Built in safety, strength, all of the things we expect to get. What about the things we want? If you’re building the hangar of your dreams (obviously complete with the aircraft of your dreams) you want a door that provides both form and function. Your first step is to research what’s available. We have customized a lot of doors over the past 20 years. The most common options we see come though are convenience options like pedestrian doors, remote openers, and the aforementioned speed upgrade. The electric auto-lock has also become quite popular. Aesthetic is also important to many, so we know being able to customize the door to get the look you want for your hangar is very important. Between cladding and poly-carbonate panels, we have seen some beautiful buildings with doors to match.

There are many other things to consider, however these are some of the most common considerations we hear from people just like you. Do you have questions about hangar doors? Contact our sales team to learn more about our products. Click here if you would like a quote for your new hangar door!

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CAAA

Aviation

This year we will be at CAAA in Winnipeg from February 22-24. We will be meeting with aerial applicators from across Canada. This is an industry that we’re passionate about as our founder started his career as an aerial applicator, and from that our story began. If you haven’t read the story, be sure to read Our Story to catch up on our history.